Flying Shear Cut-to-Length Lines
850mm Flying Shear Cut-to-Length Line
850mm coil-to-sheet production
Compact flying shear cut-to-length line for accurate, efficient sheet production.
Designed for customers who need a compact coil-to-sheet process with coordinated feeding, leveling, measuring, cutting, conveying, and stacking.
The line is configured around the customer material, coil width, thickness range, finished sheet length, target speed, stacking method, and available workshop space. Continuous flying shear operation helps maintain a smoother material flow by reducing unnecessary stop-and-start cutting cycles.
Final equipment configuration and technical parameters are confirmed after the production requirements and sample material are reviewed.
- Continuous flying shear operation
- Configurable leveling and stacking sections
- Line layout reviewed for the customer workflow
Get a quoteWorking principle
How the 850mm Flying Shear Cut-to-Length Line Works
The coil is unwound, guided, and leveled before an encoder and the line control system measure the required sheet length. The flying shear accelerates to synchronize with the moving strip, completes the cut without stopping the material flow, and returns for the next cycle. The cut sheets then move through the conveyor to the selected stacking section. This continuous process is intended to reduce repeated stopping and support a stable production rhythm.
Complete Coil-to-Sheet Production Process
Each project is configured around the actual material and finished-sheet requirements, while the standard production flow follows these coordinated stages.
- Coil loadingThe incoming coil is placed on the loading car and aligned with the uncoiler.
- UncoilingThe coil is expanded, supported, and released into the line under controlled tension.
- GuidingEntry guides keep the strip centered before it enters the leveling section.
- LevelingMultiple work rolls reduce coil set and prepare the strip for length measurement.
- Length measurementEncoder feedback and the control system track strip travel and the target cut length.
- Flying shear cuttingThe shear synchronizes with the moving material and cuts without stopping normal strip travel.
- ConveyingFinished sheets are transferred away from the shear with controlled spacing.
- StackingThe sheets are collected in the configured stacking area for handling or downstream work.
Main Equipment and Control System
The final equipment list is selected after engineering review. A typical 850mm line can include the following coordinated sections.
Uncoiler and loading car
Support coil loading, centering, expansion, and controlled payoff.
Leveler and guide system
Guide the strip and improve flatness before cutting.
Servo measuring and flying shear
Coordinate length measurement, line speed, and dynamic cutting.
Conveyor and stacker
Transfer and collect finished sheets according to the required handling method.
PLC and HMI controls
Store production recipes, display line status, and coordinate the main drives.
Safety system
Use guarding, interlocks, emergency stops, and operating zones matched to the line layout.
Materials and Typical Applications
The 850mm series is suited to compact coil-to-sheet production where floor use, efficient material flow, and frequent specification changes need to be balanced.
- Cold-rolled, galvanized, stainless, color-coated, and aluminum coil within the confirmed range
- Electrical enclosures, metal furniture, appliance parts, light fabrication, and general sheet processing
- Projects that require a compact layout with configurable leveling, conveying, and stacking
How to Confirm the Right 850mm Configuration
A model number alone does not define the final machine. RONGXING reviews the incoming coil, finished sheet, production target, utilities, and site layout before confirming the technical proposal.
- Material grade, yield strength, surface condition, and coating
- Minimum and maximum coil thickness and width
- Coil inside diameter, outside diameter, and maximum weight
- Finished sheet length range, diagonal tolerance, and stacking method
- Target line speed, output per shift, available power, and workshop layout
Flying shear series
Flying Shear Cut-to-Length Line Model Comparison
Compare the standard 850mm, 1350mm, and 1650mm series as a starting point. The final line configuration is reviewed against the actual coil material, strength, thickness, finished sheet length, output target, and workshop conditions.
| Parameter |
850mm
|
1350mm
|
1650mm
|
| Applicable Materials |
Cold-rolled steel, galvanized steel, stainless steel, color-coated steel, aluminum |
Cold-rolled steel, galvanized steel, stainless steel, color-coated steel, aluminum |
Cold-rolled steel, galvanized steel, stainless steel, color-coated steel, aluminum |
| Coil Thickness |
0.3–2.0 mm |
0.3–3.0 mm |
0.3–3.0 mm |
| Max. Processing Width |
850 mm |
1350 mm |
1650 mm |
| Max. Coil Weight |
≤ 15 t |
≤ 20 t |
≤ 30 t |
| Diagonal Tolerance |
≤ ±0.3 mm |
≤ ±0.3 mm |
≤ ±0.3 mm |
| Leveling Accuracy |
≤ ±0.5 mm/m² |
≤ ±0.5 mm/m² |
≤ ±0.5 mm/m² |
| Cut-to-Length Tolerance |
Uniform speed ±0.2 mm; acceleration/deceleration ±0.3 mm |
Uniform speed ±0.2 mm; acceleration/deceleration ±0.3 mm |
Uniform speed ±0.2 mm; acceleration/deceleration ±0.3 mm |
| Max. Line Speed |
≤ 100 m/min |
≤ 100 m/min |
≤ 90 m/min |
| Approx. Line Weight |
55 t |
70 t |
90 t |
Values shown are reference specifications for model selection. Maximum width, thickness, coil weight, speed, accuracy, and line weight may vary with the material and project configuration and are confirmed in the technical proposal.
850mm Flying Shear Line FAQ
Does the strip stop during each cut?
During normal flying shear production, the shear follows the moving strip so the material does not need to stop for every cutting cycle.
Can the line process different coil materials?
The line can be configured for several metals, but roll design, drive capacity, surface protection, and speed must be checked against the actual material grade and thickness.
Is 100 m/min available for every specification?
No. Maximum speed depends on material, thickness, sheet length, stacking, acceleration, and the final line configuration.
What information is needed for a quotation?
Please provide material, thickness and width range, coil weight, finished length, required accuracy, target speed, stacking method, and site conditions.
Request an 850mm Line Configuration
Send your coil and finished-sheet specifications to receive a project-specific process review and technical proposal.
